Predictive maintenance · wireless IoT sensors
See machine failures coming, weeks before they cause downtime.
Vibrolyx measures vibration and temperature on your rotating machines with wireless sensors. Our in-house dashboard analyses that data continuously and predicts when a component needs attention. You plan maintenance at the right moment instead of reacting to breakdowns.
- Fully wireless
- Quick to install
- In-house analytics dashboard
- Velocity (RMS)
- 2.40mm/s
- Acceleration (peak)
- 1.80g
- Temperature
- 41.2°C
- Speed
- 1,485rpm
Approach
The earlier you see a defect, the more time you have.
A bearing or gear rarely fails without warning. Long before you can hear or feel anything, the machine's vibration pattern changes. That first deviation is point P on the P-F curve. From then on, the clock runs until failure: point F.
-
Reactive
After failure
Repair when it breaks. Unplanned downtime, emergency repairs and often secondary damage to other components.
-
Preventive
By the calendar
Replace at fixed intervals. Plannable, but parts are often replaced while still healthy. Defects between two services go unnoticed.
-
Predictive
By condition
Act when it is needed. Continuous measurements show the real condition of every machine. You replace only what is worn, during a planned stop.
How it works
From sensor to maintenance plan in four steps
You don't need to be a data analyst. We take care of the sensors, the connectivity and the analysis. You get clear alerts and advice.
-
Install
We mount wireless sensors on your critical machines. No cables to pull, no major modifications.
-
Measure
The sensors continuously measure vibration and temperature and send their data wirelessly to our platform.
-
Analyse
Our dashboard tracks the trend of every machine, calculates the frequency spectrum and compares it with standards and the machine's own history.
-
Predict and act
You receive an alert with a diagnosis and advice before a defect becomes critical, so you can plan the repair when it suits you.
Dashboard
All your machines in one view, with a forecast for each one
Our in-house dashboard turns raw measurements into decisions: which machine needs attention, what is going on, and how much time do you have left?
- Trend and history per machine
- Frequency spectrum (FFT) for diagnosis
- Alarm limits per machine based on ISO 20816
- Forecast time to the alarm limit
- P-101Good Cooling water pump1.1 mm/s
- F-204Watch Dryer fan2.4 mm/s
- M-310Good Conveyor motor0.9 mm/s
- C-002Good Air compressor1.6 mm/s
F-204 · Dryer fan
Vibration velocity in mm/s RMS · drive-end bearing- Current value
- 2.4 mm/s
- Rise over last 2 weeks
- +0.7 mm/s
- Time to alarm limit
- ≈ 3 weeks
Example view with illustrative data. Zones A to D according to ISO 20816-3 for a medium-sized machine on a rigid foundation.
Applications
For every rotating machine you can't afford to lose
Vibration analysis works on almost every rotating installation. We usually start with the machines where downtime costs the most.
- Electric motors
- Pumps
- Fans
- Compressors
- Gearboxes
- Conveyors
Industries
- Food and beverage
- Chemicals and pharma
- Water and wastewater
- Metals and machinery
- Paper and packaging
- Logistics and HVAC
| Defect | Typical signature | Consequence if ignored |
|---|---|---|
| Unbalance | 1× running speed, radial | Accelerated bearing wear |
| Misalignment | 1× and 2×, high axial | Coupling and bearing damage |
| Bearing damage | BPFO, BPFI, high frequencies | Seized shaft |
| Mechanical looseness | Multiples of 1× | Cracks in base or frame |
| Lubrication problem | High-frequency noise, temperature ↑ | Bearing overheating |
| Cavitation (pumps) | Broadband noise | Impeller erosion |
Start with a pilot on your most critical machines.
Tell us which machines worry you. Together we look at where sensors deliver the most and how quickly you will see results.